Robust, small diameter hydrophilic nanofibers improve the flux of ultrafiltration membranes.

In this study, we systematically investigated the flux performance of ultrafiltration (UF) membranes functionalized with randomly-accumulated nanofibers. By electrospinning nanofibers from hydrophobic polysulfone (PSf) and hydrophilic cellulose (CL), we were able to explore the role that bulk nanofiber (NF) layer thickness, individual NF diameter, and intrinsic chemistry have on composite membrane flux. Additional parameters that we systematically tested include the molecular weight cut-off (MWCO) of the base membrane (10, 100, and 200 kDa), flow orientation (cross-flow versus dead-end), and the feed solution (hydrophilic water versus hydrophobic oil). Structurally, the crosslinked PSf nanofibers were more robust than the CL nanofibers, which lead to the PSfNF-UF membranes having a greater flux performance. To decouple the structural robustness from the water affinity of the fibers, we chemically modified the PSf fibers to be hydrophilic and indeed, the flux of these new composite membranes featuring hydrophilic crosslinked nanofibers were superior. In summary, the greatest increase in flux performance arises from the smallest diameter, hydrophilic nanofibers that are mechanically robust (crosslinked). We have demonstrated that electrospun nanofiber layers improve the flux performance of ultrafiltration membranes.

Sustainable Living Filtration Membranes.

As demand for clean water increases, there is a growing need for effective sustainable water treatment systems. We used the symbiotic culture of bacteria and yeast (SCOBY) that forms while brewing kombucha tea as a living water filtration membrane (LFM). The LFMs function as ultrafiltration membranes with a permeability of 135 ± 25 L m-2 h-1 bar-1 and a 90% rejection of 30 nm nanoparticles. Because they contain living microorganisms that produce cellulose fibers, the surface of an LFM heals after a puncture or incision. Following punctures or incisions, membrane permeability, after a rapid increase postpuncture, returns to 110-250% of the original flux after 10 days in a growth solution. Additionally, LFMs may be manufactured using readily available materials, increasing membrane production accessibility.

Predicting the performance of pressure filtration processes by coupling computational fluid dynamics and discrete element methods.

To obtain a fundamental understanding of the various factors affecting pressure filtration performance, we developed a coupled computational fluid dynamics (CFD) and discrete element method (DEM) model for simulating the effect of solvent flow through the solid particle cake. The model was validated using data collected by filtering mixtures of spherical glass beads and deionized water through a dead-end cell over a range of applied pressures. Numerical experiments were performed to study the effects of particle properties, liquid properties and operating conditions on filtration performance. The model predicted that the filtrate flow rate could be strongly affected by the mean size of the particles, the presence of small particles (i.e. fines) in the particle distribution, the viscosity of the liquid, and particle deformation leading to cake compression. Our study demonstrated that CFD-DEM modeling is a powerful approach for understanding cake filtration processes and predicting filtration performance.

Antifouling Ultrafiltration Membranes with Retained Pore Size by Controlled Deposition of Zwitterionic Polymers and Poly(ethylene glycol).

We demonstrate antifouling ultrafiltration membranes with retained selectivity and pure water flux through the controlled deposition of zwitterionic polymers and poly(ethylene glycol) (PEG). Molecules for polymerization were immobilized on the membrane's surface yet prevented from attaching to the membrane's pores due to a backflow of nitrogen (N2) gas achieved using an in-house constructed apparatus that we named the polymer prevention apparatus, or "PolyPrev". First, the operating parameters of the PolyPrev were optimized by investigating the polymerization of dopamine, which was selected due to its versatility in enabling further chemical reactions, published metrics for comparison, and its oxidative self-polymerization. Membrane characterization revealed that the polydopamine-modified membranes exhibited enhanced hydrophilicity; moreover, their size selectivity and pure water flux were statistically the same as those of the unmodified membranes. Because it is well documented that polydopamine coatings do not provide a long-lasting antifouling activity, poly(2-methacryloyloxyethyl phosphorylcholine) (polyMPC, Mn = 30 kDa) and succinimidyl-carboxymethyl-ester-terminated PEG ( Mn = 40 kDa) were codeposited while dopamine was polymerizing to generate antifouling membranes. Statistically, the molecular-weight cutoff of the polyMPC- and PEG-functionalized membranes synthesized in the PolyPrev was equivalent to that of the unmodified membranes, and the pure water flux of the PEG membranes was equivalent to that of the unmodified membranes. Notably, membranes prepared in the PolyPrev with polyMPC and PEG decreased bovine serum albumin fouling and Escherichia coli attachment. This study demonstrates that by restricting antifouling chemistries from attaching within the pores of membranes, we can generate high-performance, antifouling membranes appropriate for a wide range of water treatment applications without compromising intrinsic transport properties.

Fouling-Resistant Hydrogels Prepared by the Swelling-Assisted Infusion and Polymerization of Dopamine.

Biofilm-associated infections stemming from medical devices are increasingly challenging to treat due to the spread of antibiotic resistance. In this study, we present a simple strategy that significantly enhances the antifouling performance of covalently crosslinked poly(ethylene glycol) (PEG) and physically crosslinked agar hydrogels by incorporation of the fouling-resistant polymer zwitterion, poly(2-methacryloyloxyethyl phosphorylcholine) (pMPC). Dopamine polymerization was initiated during swelling of the hydrogels, which provided dopamine and pMPC an osmotic driving force into the hydrogel interior. Both PEG and agar hydrogels were synthesized over a broad range of storage moduli (1.7,1300 kPa), which remained statistically equivalent after being functionalized with pMPC and polydopamine (PDA). When challenged with fibrinogen, a model blood-clotting protein, the pMPC/PDA-functionalized PEG and agar hydrogels displayed a >90% reduction in protein adsorption compared to hydrogel controls. Further, greater than an order-of-magnitude reduction in Escherichia coli and Staphylococcus aureus adherence was observed. This study demonstrates a versatile materials platform to enhance the fouling resistance of hydrogels through a pMPC/PDA incorporation strategy that is independent of the chemical composition and network structure of the original hydrogel.

Ultrafiltration Membranes Enhanced with Electrospun Nanofibers Exhibit Improved Flux and Fouling Resistance.

In this study, we have improved membrane performance by enhancing ultrafiltration membranes with electrospun nanofibers. The high-porosity nanofiber layer provides a tailorable platform that does not affect the base membrane structure. To decouple the effects that nanofiber chemistry and morphology have on membrane performance, two polymers commonly used in the membrane industry, cellulose and polysulfone, were electrospun into a layer that was 50 µm thick and consisted of randomly accumulated 1-µm-diameter fibers. Fouling resistance was improved and selectivity was retained by ultrafiltration membranes enhanced with a layer of either cellulose or polysulfone nanofibers. Potentially because of their better mechanical integrity, the polysulfone nanofiber-membranes demonstrated a higher pure-water permeance across a greater range of transmembrane pressures than the cellulose nanofiber-membranes and control membranes. This work demonstrates that nanofiber-enhanced membranes hold potential as versatile materials platforms for improving the performance of ultrafiltration membranes.

Antifouling Electrospun Nanofiber Mats Functionalized with Polymer Zwitterions.

In this study, we exploit the excellent fouling resistance of polymer zwitterions and present electrospun nanofiber mats surface functionalized with poly(2-methacryloyloxyethyl phosphorylcholine) (polyMPC). This zwitterionic polymer coating maximizes the accessibility of the zwitterion to effectively limit biofouling on nanofiber membranes. Two facile, scalable methods yielded a coating on cellulose nanofibers: (i) a two-step sequential deposition featuring dopamine polymerization followed by the physioadsorption of polyMPC, and (ii) a one-step codeposition of polydopamine (PDA) with polyMPC. While the sequential and codeposited nanofiber mat assemblies have an equivalent average fiber diameter, hydrophilic contact angle, surface chemistry, and stability, the topography of nanofibers prepared by codeposition were smoother. Protein and microbial antifouling performance of the zwitterion modified nanofiber mats along with two controls, cellulose (unmodified) and PDA coated nanofiber mats were evaluated by dynamic protein fouling and prolonged bacterial exposure. Following 21 days of exposure to bovine serum albumin, the sequential nanofiber mats significantly resisted protein fouling, as indicated by their 95% flux recovery ratio in a water flux experiment, a 300% improvement over the cellulose nanofiber mats. When challenged with two model microbes Escherichia coli and Staphylococcus aureus for 24 h, both zwitterion modifications demonstrated superior fouling resistance by statistically reducing microbial attachment over the two controls. This study demonstrates that, by decorating the surfaces of chemically and mechanically robust cellulose nanofiber mats with polyMPC, we can generate high performance, free-standing nanofiber mats that hold potential in applications where antifouling materials are imperative, such as tissue engineering scaffolds and water purification technologies.

Green materials science and engineering reduces biofouling: approaches for medical and membrane-based technologies.

Numerous engineered and natural environments suffer deleterious effects from biofouling and/or biofilm formation. For instance, bacterial contamination on biomedical devices pose serious health concerns. In membrane-based technologies, such as desalination and wastewater reuse, biofouling decreases membrane lifetime, and increases the energy required to produce clean water. Traditionally, approaches have combatted bacteria using bactericidal agents. However, due to globalization, a decline in antibiotic discovery, and the widespread resistance of microbes to many commercial antibiotics and metallic nanoparticles, new materials, and approaches to reduce biofilm formation are needed. In this mini-review, we cover the recent strategies that have been explored to combat microbial contamination without exerting evolutionary pressure on microorganisms. Renewable feedstocks, relying on structure-property relationships, bioinspired/nature-derived compounds, and green processing methods are discussed. Greener strategies that mitigate biofouling hold great potential to positively impact human health and safety.